Precision, Performance, Perfection
Let us introduce you with the Modern Fermentation technology with Mechanical Stirring Stainless Steel Fermenter BLBIO-SJA. This fermenter is just the right system whether you are expanding laboratory studies, or in search of a dependable system for vaccine production.
In other words, what sets the BLBIO-50SJA-AUTO apart from run-of-the-mill machines in the same class? Well, let’s go down deeper and see why this system is not just a pure acquisition, it is an investment into your biotechnology business success!
Why Choose the Mechanical Stirring Stainless Steel Fermenter BLBIO-SJA?
If you have been looking for a fermenter that combines mechanical reliability, advanced automation and durability to the steele, then your search is over.
Assembled meticulously, the Mechanical Stirring Stainless Steel Fermenter BLBIO-SJA has been established to carry out intensive research, small scale production and process development. Its 50L scale is ideal for a variety of tasks that include microorganisms and cell culture, generation of high-value vaccines and enzymes, etc.
Are you asking yourself if this is the ideal system for your laboratory or production site?
Answer the following questions: Can I get the same or better results of fermentation from the equipment that maintains quality, is easy to use and is long-term durable?
If the answer is YES, read on, the BLBIO-50SJA-AUTO is eager to provide even more.
Unmatched Features and Unrivaled Quality
There is, however, a unique feature in this 50 L fermenter:
1. Superior Tank Design
- Tank Material: The tank is built entirely of SS316L as the outer shell and SS304 for the outer jacket to withstand corrosion and contamination effectively.
- Jacketed Tank: This is a heating and cooling type of a tank and it is designed for a design pressure of 0.3 MPa while the jacket is designed for a pressure of 0.35 MPa.
- Polishing Finish: internal finished surface in the range of 0.4 – 0.6 μm to allow smooth and cleanability.
- Optimized Ratio: The diameter to height ratio falls in the range of 1:2.2 to 1:2.5, which means the tanks will provide for better mix and gas exchange.
So, do not be worried next time when you have to brew something really challenging for your fermenter, as it is more than capable of handling it effortlessly.
2. High-Efficiency Stirring System
The mechanical drive system is easily installed on the top or bottom and guarantees intensive and homogenic stirring of the product.
- Six-Blade Paddle: Three height-adjustable paddles to enhance efficiency of mixing.
- Stirring Speed: The speed varies from 50 to 1000 rpm (or 50–400 rpm depending on the model).
This invigorating configuration also ensures proper circulation of nutrients, gases and heat which enable you to enjoy a tremendous rate of growth and production of products.
3. Advanced Automation for Easy Control
The Mechanical Stirring Stainless Steel Fermenter BLBIO-SJA is composed of German Siemens S7-200 PLC systems with 10-inch LCD touch screen. The feature that seems to be unique to this device as opposed to other types of technology is the ability to manage all those processes yourself.
- Stirring, pH, DO, Temperature, Feeding, Gas Flow: and all of them can be set and even preprogrammed.
- Data Analysis and Output: Let us therefore present our fermentation data and store it, export and evaluate it in this tab.
- Language: You can select between English, Chinese and Russian languages.
Perhaps, there has been a time when you have thought of what it would feel like to manage everything on the screen with ease; just one touch.
4. Comprehensive Parameter Monitoring
- Temperature Control: Precise range from water source +5°C to 70°C.
- pH Range: 2.00 – 12.00 ± 0.1 Standard but with auto titration being done by the peristaltic pump.
- DW = 0-150 ±3%, is automatically dependent on the level of agitation as well as oxygen input.
- Pressure Control: Managed by BD Germany pressure transmitters.
Such level of description helps to prevent deviations and ensure that your cultures remain strong.
5. Effortless Sterilization and Cleaning
No more cumbersome manual cleaning or sterilization procedures!
- Sterilization In Place (SIP): With the use of equipment.
- Cleaning In Place (CIP): Spray ball system Make sure that no part of the equipment is left uncleaned.
- Separate Sterilization for Sampling and Harvest Valves: Adds an extra layer of biosecurity.
Don’t you wish to work in a system that is self-cleaning while you continue helping other people or doing other productive work?
How the BLBIO-50SJA-AUTO Elevates Your Research or Production?
This is not just an additional fermenter; it is a productivity tool, a risk minimization tool, and a quality improvement tool.
Here’s how:
- Shorter Development Time: Due to fewer steps in operation, there is a shorter time taken to scale up or produce.
- Precision: It allows for precise control over every parameter as a result, the batches produced are as close to each other as possible.
- Cost control: Since the equipment is made of durable material, the expenses are relatively low to maintain the equipment for years.
- Regulatory Compliance: Built with pharmaceutical-grade standards in mind.
In many aspects, the mechanical stirring stainless steel fermenter BLBIO-SJA is engineered to be versatile in its usages.
Built for Versatility: Applications of the Mechanical Stirring Stainless Steel Fermenter BLBIO-SJA
Are you curious about how broad its applications really are? Here are some of the things that you are can attain:
Vaccine Production
- Animal Vaccines: Avian Influenza, Porcine PRRS, Rabies, Diphtheria, Tetanus, and more.
- Human Vaccines: Meningitis, Pneumonia IV, Hepatitis B, and more.
Microbial and Cell Culture
- Microorganisms: Bacteria, fungi, yeast.
- Mammalian Cells: 293, CHO cell lines.
- Plant Cells and Algae: Suitable for biotech research and development and green technology.
Bioproducts
- Foods that are acted upon by enzymes, proteins, antibiotics, additives, and so on.
The Mechanical Stirring Stainless Steel Fermenter BLBIO-SJA provides the most suitable solution according to your field of work, as a faithful assistant.
Detailed Technical Specifications
Parameter | Details |
Total Volume | 5L to 200KL |
Working Volume | 30% to 70% |
Tank Material | SS316L tank, SS304 jacket |
Tank Pressure | 0.3 Mpa |
Jacket Pressure | 0.35 Mpa |
Stirring Type | Top/bottom mechanical drive or magnetic drive |
Sterilization | SIP |
Cleaning | CIP |
Gas Control | Rotor meter, 1vvm airflow |
Feeding | Peristaltic pump |
Anti-Foam | Peristaltic pump |
Sensors | Hamilton/Mettler (Switzerland) |
Control System | Siemens PLC + 10/15″ Touchscreen |
Exhaust System | Condenser + Valve control |
Lid Lift | For tanks 30L–500L |
Optional Add-Ons | Remote control, gas mass flow meters, live cell sensors, weight system, printing, and more |
Optional Configurations for Maximum Customization
Seeking for even more control, better accuracy, or more options?
We offer several optional configurations:
- Remote Operation: You can monitor and operate it from any place in the world.
- Mass Flow Meters: For ultra-precise gas control.
- CO2 and O2: Gas Analysis for Exhaust System.
- Turbidity and Biomass Sensors: Real-time culture monitoring.
- Live Cell Density Measurement: Maximize your productivity.
- Batch Culture and Seed Transfer Modes: They ensure that the process of scaling up is smooth.
- Certificates: ASME, CSA available.
Outstanding Build Quality
In fact, one can notice the excellence that was put into every screw, every bolt, every weld, every single part of the Mechanical Stirring Stainless Steel Fermenter BLBIO-SJA.
- Any joining of a body of steel contains stainless steel welds that are smooth, strong, and polished.
- Dead angle is one of the major causes of poor culture and high level of cleanliness in the culture process building.
- Huge viewing port coupled with safe 12V lighting enhances the ease of inspections.
Ready to Transform Your Fermentation Process?
The Mechanical Stirring Stainless Steel Fermenter BLBIO-SJA is not only designed for today’s requirement, it is designed for tomorrow’s goals. Whether it is research for a new vaccine or the production of large scale industrial bio products, this system would prove advantageous.
- High Precision
- Unparalleled Automation
- Rugged Durability
- Easy Maintenance
It is without an argument that everyone’s potential should not be left dormant.
Order the 50L Automatic Fermenter System BLBIO-50SJA-AUTO today, start fermenting for success now!